|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A.G. ANDERSON LTD |
IRON CASTINGS - TECHNICAL DATA |
SECTION #2 - Ductile Irons |
|
|
|
|
|
|
|
|
|
|
|
|
|
Rev. 4 |
|
|
2 |
|
| ALLOY |
ASTM |
CHEMICAL COMPOSITION |
MINIMUM MECHANICAL PROPERTIES |
EQUIVALENT FOREIGN SPECS |
|
|
| |
SPECIFICATION |
(MAXIMUM) |
CONDITION |
TENSILE |
YIELD |
ELONG |
BRINELL |
BRITISH |
GERMAN |
CHARACTERISTICS & APPLICATIONS |
|
| |
|
|
C |
Si |
Mn |
Ni |
Cr |
OTHER |
|
STRENGTH |
STRENGTH |
|
HARDNESS |
STANDARD |
STANDARD |
|
|
| |
|
|
% |
% |
% |
% |
% |
% |
|
K.S.I |
K.S.I |
% |
BHN |
|
|
|
|
| |
A536:60-40-18 |
|
|
|
|
|
|
AS CAST |
60 |
40 |
18 |
150-173 |
BS 2789 |
DIN 1693 |
60-40-18 has excellent machineability (high ductility & shock resistance). Its structure does not |
|
| DUCTILE |
|
|
|
|
|
|
|
|
|
|
|
|
|
350/22, 400/18 |
GGG-40 |
lend itself to hardening by induction or flame. Applications include components subject to thermal |
|
| IRON |
A536:65-45-12 |
|
|
|
|
|
|
AS CAST |
65 |
45 |
12 |
160-190 |
BS 2789 |
|
& mechanical shock such as pressure valves, automotive suspensions & knuckles. 65-45-12 |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
420/12 |
|
is the most commonly used ductile iron. It combines good strength & ductility with excellent |
|
| |
A536:80-55-06 |
|
|
|
|
|
|
AS CAST |
80 |
55 |
6 |
180-240 |
BS 2789 |
DIN 1693 |
machineability. Applications include valves, casings, impellers, automotive suspension parts, |
|
| |
|
|
|
|
|
|
|
|
NORMALIZED |
100 |
62 |
4 |
230-290 |
500/7 |
GGG-50 |
transmission cases, housings & heads. |
|
| |
A536:80-60-03 |
|
|
|
|
|
|
AS CAST |
80 |
60 |
3 |
190-250 |
BS 2789 |
DIN 1693 |
80-55-06 & 80-60-03 are characterized by their predominantly pearlitic structure & high |
|
| |
|
|
|
|
|
|
|
|
NORMALIZED |
100 |
65 |
3 |
240-300 |
600/3 |
GGG-60 |
strength & hardness but are readily machined. The alloys are used in applications involving severe |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
stress, shock or high pressure applications such as heavy duty gears, sprockets, crankshafts, |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
car journal boxes, housings, rotors, piston heads, and compressor cylinders. |
|
| |
A536:100-70-03 |
|
|
|
|
|
|
AS CAST |
100 |
70 |
3 |
220-280 |
BS 2789 |
DIN 1693 |
These grades are characterized by high strength & high hardness capabilities. They are used |
|
| |
|
|
|
|
|
|
|
|
NORMALIZED |
110 |
85 |
3 |
260-370 |
700/2, 800/2 |
GGG-70 |
where high strength is required in heavy sections. Applications include heavy duty gears, |
|
| |
A536:120-90-02 |
|
|
|
|
|
|
AS CAST |
120 |
90 |
2 |
290-350 |
BS 2789 |
DIN 1693 |
mandrels, liners, rolls, dies, pistons, impellers & agricultural implements. |
|
| |
|
|
|
|
|
|
|
|
NORMALIZED |
125 |
95 |
2 |
295-420 |
900/2 |
GGG-80 |
|
|
| AUSTENITIC |
A439:NIRESIST-D2 |
3.0 |
3.0 |
1.3 |
18.0-22.0 |
1.75-2.25 |
|
|
58 |
30 |
8 |
139-202 |
BS 3468 |
DIN1694 |
These Ductile NiResist Grades have higher strength & ductility than the corresponding NiResist |
|
| HIGH |
|
|
|
|
|
|
|
|
|
|
|
|
|
S-NiCr202, S2 |
GGG-NiCr202 |
Gray Iron Grades. The austenitic structure and high nickel content of these alloys provide good |
|
| ALLOY |
A439:NIRESIST-D2B |
3.0 |
3.0 |
1.3 |
18.0-22.0 |
2.75-4.0 |
|
|
58 |
30 |
7 |
148-211 |
BS 3468 |
DIN 1694 |
corrosion and heat resisting properties as well as high resistance to thermal shock up to 800 F. |
|
| DUCTILE |
|
|
|
|
|
|
|
|
|
|
|
|
|
S-NiCr203, S2B |
GGG-NiCr203 |
|
|
| IRON |
A439:NIRESIST-D2C |
2.9 |
3.0 |
2.4 |
21.0-24.0 |
0.5 |
|
|
58 |
28 |
20 |
121-211 |
BS 3468 |
DIN 1694 |
The corrosion resistance of these alloys lie between Gray Iron & Austenitic Stainless Steels. The |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
S-Ni22, S2C |
GGG-Ni22 |
high carbon content makes this alloy a less expensive alloy to manufacture than the stainless |
|
| |
A439:NIRESIST-D3 |
2.6 |
2.8 |
1.0 |
28.0-32.0 |
2.5-3.5 |
|
|
55 |
30 |
6 |
139-202 |
BS 3468 |
DIN 1694 |
steel. |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
S-NiCr303 |
GGG-NiSiCr3052 |
|
|
| |
A439:NIRESIST-D3A |
2.6 |
2.8 |
1.0 |
28.0-32.0 |
1.0-1.5 |
|
|
55 |
30 |
10 |
131-193 |
BS 3468 |
DIN 1694 |
The many applications include valves, pump casings, impellers, liners, diffusers, turbochargers, |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
S-NiCr301, S3 |
GGG-NiCr301 |
housings, deflectors, stator plates & cylinders. |
|
| |
A439:NIRESIST-D4 |
2.6 |
5.0-6.0 |
1.0 |
28.0-32.0 |
4.5-5.5 |
|
|
60 |
|
|
202-273 |
BS 3468 |
DIN 1694 |
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
S-NiSiCr3055 |
GGG-NiSiCr3055 |
|
|
| |
A439:NIRESIST-D5 |
2.4 |
2.8 |
1.0 |
34.0-36.0 |
0.1 |
|
|
55 |
30 |
20 |
131-185 |
BS 3468 |
DIN 1694 |
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
S-Ni35 |
GGG-Ni35 |
|
|
| |
A439:NIRESIST-D5S |
2.3 |
4.9-5.5 |
1.0 |
34.0-37.0 |
1.75-2.25 |
|
|
65 |
30 |
10 |
131-193 |
BS 3468 |
DIN 1694 |
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
S-5S |
GGG-NiSiCr3552 |
|
|
| |
A571:NIRESIST-D2M |
2.2-2.9 |
1.5-2.5 |
3.75-4.5 |
21.0-24.0 |
0.2 |
|
ANNEALED |
60 |
25 |
25 |
111-171 |
|
|
Charpy "V" @ 70 F of 15 Ft Lbs. Low temperature applications such as expanders, pumps, valves & |
|
| |
|
|
|
|
|
|
|
|
NORM |
65 |
33 |
30 |
120-170 |
|
|
compressors. |
|
| |
NIRESIST-D2W |
3.0 |
3.0 |
1.5 |
18.0-22.0 |
1.75-2.25 |
Cb |
|
58 |
30 |
8 |
140-210 |
BS 3468 |
DIN 1694 |
Weldable grade of Type D2. |
|
| |
|
|
|
|
|
|
|
0.10-0.17 |
|
|
|
|
|
S-2W |
GGG-NiCrNb202 |
|
|
| AUSTEMPERED |
A897:125-80-10 |
3.2-3.8 |
3.5 |
0.4 |
1.5-3.5 |
0.1 |
Mo 0.10-0.40 |
Q & T |
125 |
80 |
10 |
269-321 |
|
|
|
|
| DUCTILE |
|
|
|
|
|
|
|
Cu 1.0 |
|
|
|
|
|
|
|
These Austempered Ductile Irons (ADI) offer a unique combination of high strength, ductility, |
|
| IRON |
A897:150-100-7 |
3.2-3.8 |
3.5 |
0.4 |
1.5-3.5 |
0.1 |
Mo 0.10-0.40 |
Q & T |
150 |
100 |
7 |
302-363 |
|
|
fatigue, fracture toughness & wear resisting properties. |
|
| (ADI) |
|
|
|
|
|
|
|
Cu 1.0 |
|
|
|
|
|
|
|
|
|
| |
A897:175-125-4 |
3.2-3.8 |
3.5 |
0.4 |
1.5-3.5 |
0.1 |
Mo 0.10-0.40 |
Q & T |
175 |
125 |
4 |
341-444 |
|
|
ADI is a low cost material with good casting qualities & machining characteristics. |
|
| |
|
|
|
|
|
|
|
Cu 1.0 |
|
|
|
|
|
|
|
|
|
| |
A897:200-155-1 |
3.2-3.8 |
3.5 |
0.4 |
1.5-3.5 |
0.1 |
Mo 0.10-0.40 |
Q & T |
200 |
155 |
1 |
388-477 |
|
|
Applications include various types of gears (spiral, helical, timing, bevel, pinion), wear plates, |
|
| |
|
|
|
|
|
|
|
Cu 1.0 |
|
|
|
|
|
|
|
track wheels, draw & break rolls. |
|
| |
A897:230-185 |
3.2-3.8 |
3.5 |
0.4 |
1.5-3.5 |
0.1 |
Mo 0.10-0.40 |
Q & T |
230 |
155 |
0.2 |
444-555 |
|
|
|
|
| |
|
|
|
|
|
|
|
Cu 1.0 |
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
QUALITY CASTINGS UP TO 5500 LBS IN CARBON STEEL * LOW ALLOY STEEL * WEAR & HEAT RESISTING STEEL |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* STAINLESS STEEL * DUCTILE IRON * NIHARD & NIRESIST * GRAY IRON |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Complete Pattern Making Facilities (wood, metal, plastic) |
|
|
|
|
|
|
|
|
|
Complete Machining Facilities, C.N.C., CAD/CAM, C.M.M. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
